Structural Design
From planning to operation and maintenance
ZIM Track ONE is the high quality, single-axis tracker solution for large scale PV-Systems.
Main Structural Components
From foundation to module clamps – ZIM Track ONE components are robust, durable and form an integral part of the innovative and functional design
- Different pile types for motors and bearings optimise costs
- Strong and robust HEA center pile for optimum stability of drive unit
- Project-specific design of a sigma-shaped profile for bearing piles
- Sturdy hexagonal tubes allow large spans between bearings
- Tapered hexagonal tube ends enable fast and accurate installation
- Integrated shock absorber to deal with high wind events and wind gusts
- Solid steel mounting structure protected with a unique, durable, and environmentally friendly coating
Innovative Integration of Electrical Components
ZIM Track ONE ensures optimal integration of electrical components with high flexibility
- Compatible with any size of PV modules (M6 to M12)
- Innovative module holder includes integrated hooks for quick assembly
- Optimised design for bifacial modules reduces back-shading
- Certified and integrated module grounding pins
- Integrated cable management concept
- All cables are shaded and protected from long-term wear and tear.
Integration of Customer Devices
ZIM Track ONE is ready to integrate various external devices and components
- Specific customer requirements can be accommodated due to the flexibility of the ZIM Track ONE system
- Flexible integration of string inverters or combiner boxes
- Intelligent integration of external monitoring devices
- Other external devices can be easily integrated.
Installation of ZIM Track ONE System
ZIM Track ONE ensures fast, safe, and easy installation
- Quick and simple installation of modules using the integrated hook fastening system
- Various adjustment options available so system can be quickly adapted
- No special tools required for installation or maintenance
- Low overall system height aids safe installation and maintenance
- QR codes on components enable fast and easy commissioning
- Tracker commissioning managed through a dedicated mobile app.
Operation and Maintenance
ZIM Track ONE guarantees low maintenance – reducing operational costs significantly
- Components are durable for the life of the installation – eliminating the need for scheduled replacement
- Lubrication-free bearings made from UV-resistant plastic
- Decentralised design reduces risk of failure and reduces potential yield losses
- V-Cleaning position enables cleaning of two rows concurrently
- Maintenance-free shock absorbers and control unit included
- Extended maintenance intervals reduce maintenance and repair costs
- Track.Bloxx can be easily and independently exchanged using QR codes.
Quality and Warranty
The ZIM Track ONE single-axis Tracker is the benchmark in state-of-the-art PV tracking systems
- ZIM Track ONE has a design life of more than 25 years
- Risk assessment by TÜV Rheinland, a world-leading testing service provider
- Drive unit simulation based on ~100,000 cycles – equals to approximately 90 years of operation without failure
- 10-year warranty on the structure
- 5-year warranty on electrical components
- Steel proof of conformity (EN 1090: CE Declaration of Conformity) available
- Zimmermann quality management system ISO 9001:2008 certified.
